Photo renderings of your ideas

You know what your thing should look like, and what it should do.  It is probably something you have come to know like a good friend.  You have probably spent hours of creative time working on it, thinking about it, and revising it over and over again.  “Obsession” is a word that usually describes it.  That is okay.  We understand. 🙂

Most folks need to sell their thing or idea someday.  The people who need to visualize that thing are usually investors or users who would very much like to see and understand your thing before investing their resources in it.  Sometimes it is not financially practical to have a complete prototype ready to show to investors, especially when those investors are not located where you are.  Consider too that to see a photo and to have an actual prototype in hand present different risks for having your idea copied by others.

http://www.adrenalinemount.com/

Concept drawings of the Adrenaline Mount http://www.adrenalinemount.com/

One of the strengths of designing parts or complete assemblies in 3D CAD software is that we can generate photo-realistic images of what the part will look like when it is made.  We can place logos, add photo-realistic lighting, backgrounds, or whatever is needed to depict the device.  Sometimes those images lead to aesthetic changes that can mean all the difference in the final product.  Sometimes those images get used for promotional materials that would be difficult to generate by using a physical model.  Sometimes those images go no further than a portfolio.

Sometimes a photo is indeed worth a thousand words.

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Rapid tooling, rubber grommet

“Yes, but I need parts NOW!!!”

A last-minute cable design change required a different grommet to protect a cable as it passed out of an enclosure.  Nothing was available off-the-shelf that had the shape characteristics we needed.  In this case, we needed the durability, heat resistance, and strength and there were no rapid prototyped material available on the market with matching characteristics. We had to come up with a different solution, and we only had a few days to figure it out.

Traditionally, it was necessary to cut expensive injection molding tooling which  takes a few weeks. With small production runs, this approach does not make economic sense for a few parts only worth a couple of dollars. Traditional solutions were not good options.

We solved the problem using rapid prototyping but not in the way most folks would expect.

With a few hours to design and print, we made several sets of tools in the Objet 3D printer.  We then molded the parts we needed using a polyurethane resin.  Polyurethane resins come in different hardness values, physical properties,  and can be color pigmented to match almost any color.

Our mold design uses four interlocking parts.  The unique design allowed the grommet to be molded without any visible mold flash lines on the cosmetic surfaces.  One feature of the Objet 3D printer is that it has the ability to print parts with glossy surfaces, so our molded part would also have glossy surfaces.  The rapid prototyped mold we created required no post-processing as it was ready for use as soon as it came out of the printer.  We put it to use that day.

This same technique can be used to generate other molds for other applications.  Let us put this technology to work for you.

Contact us to learn more: www.phi2.com or +1.904.646.5666

Keep your new products simple

We like developing simple products, not just because it is simple.  Simple products are easier for our clients to quickly get out on the market. (Don’t get me wrong, we really love challenging projects too…) Since speed to market is important, not only to be first one out there, but also get your invested money back as sales are starting to trickle in. If you had chance to meet the owner of Polyhistor International, Inc., Peter Schönning, you have most likely heard him say, “sales is when the rubber meets the road.”  One great example is Shaving Slip, a product we assisted our client with from concept to finished product.

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The Shaving Slip prevents those pesky rust stains from shaving cream cans. I am personally really glad that I do not have to deal with rust stains anymore (the wife is even happier and we all like a happy wife).  To learn more, go on to Facebook and like them http://www.facebook.com/shavingslip and if you want one, you can get it here http://www.shavingslip.com.

See.. it doesn’t have to be that complicated to make a new product.

Contact us to learn more: www.phi2.com or +1.904.646.5666

The Polyhistor Blog

And now for something completely different… 🙂

Our blog posts will focus on rapid prototyping, mechanical engineering, and product development.  The rapid prototyping field is changing every day.  It changes the way products are designed, tested, and eventually produced.  In time, this technology is poised to change the face of manufacturing as this process gets faster and the products are made of better materials.